ASTM A36 (also written A36/A36M) is the most widely used low-carbon structural steel for plates, shapes, and bars in welded, bolted, and riveted construction. It’s popular because it combines dependable strength, good weldability/formability, broad availability, and reasonable price.

What A36 Covers (and what it doesn’t)

  • Scope: Carbon structural steel for plates, shapes, and bars used in general structures (buildings, bridges, machinery bases, tanks, skids). A36 itself is the material grade; general dimensional tolerances for shapes/plates are governed by ASTM A6/A6M.
  • Why it’s ubiquitous: It welds readily with common processes (GMAW/SMAW/FCAW/SAW), cold- or hot-forms without fuss, and machines acceptably for non-precision parts.

Chemical Composition (typical limits)

Element Max / Range*
Carbon (C) ≤ ~0.25–0.29%
Manganese (Mn) ~0.80–1.20%
Phosphorus (P) ≤ 0.04%
Sulfur (S) ≤ 0.05%
Silicon (Si) ≤ 0.40%
Copper (Cu) ~0.20% (when specified)
  • Exact limits vary with product form and thickness—always confirm on the Mill Test Certificate (MTC). Sources summarizing the typical ranges: Industrial Metal Supply, Octal Steel, Metals USA.

What the chemistry means in practice: Low carbon + modest Mn ⇒ good weldability and ductility, but limited through-hardening by heat treatment; if you need higher strength without adding thickness, you usually step up to HSLA grades (e.g., A572).

Mechanical Properties (reference)

  • Yield strength (min): 36 ksi (≈ 250 MPa)
  • Tensile strength (typical window): 58–80 ksi (≈ 400–550 MPa)
  • Elongation: commonly ~20% (depends on thickness/shape)

Values depend on thickness and product form—plate vs. shapes vs. bar can differ slightly. Always purchase to the governing spec and review the MTC.

Machinability & fabrication

  • Machinability index ~72% (vs. 100% for AISI 1112 reference) with typical cutting speeds ~120 ft/min—adequate for general work, but not as easy as 1018.
  • Weldability: readily weldable with common processes; preheat usually minimal for thin to medium sections, guided by joint design and carbon equivalent.

Dimensional Tolerances

ASTM A36 gives the grade; ASTM A6/A6M gives the mill tolerances for structural shapes and plates (straightness, camber, twist, thickness, width/length). Designers and buyers typically also apply AISC Manual tables derived from A6 when checking fit-up risk.

Product Forms & Common Supply Conditions

  • Plates (HR, often P&O), wide-flange beams, channels, angles, bars (flats, rounds, squares), and flame- or laser-cut blanks. Surface is mill scale in as-rolled condition; pickling, blasting/priming available.

A36 vs. Nearby Structural Grades

A36 vs. A572 Grade 50 (HSLA)

  • A572 Gr50 has higher yield strength (50 ksi) and better strength-to-weight; A36 is easier to form and usually cheaper. They serve similar markets (plate, shapes) but are not interchangeable without re-checking design.

For general structural purposes, engineers often cross-reference A36 with “~235–250 MPa yield” steels:

SystemGrade (typical)Comment
EN 10025-2S235JRVery close strength window to A36; JR adds a Charpy impact level (27 J @ +20 °C) that A36 itself doesn’t mandate.
JIS G3101SS400Common Asian mild steel; strength ranges overlap A36.
GB/T 700Q235BPRC structural steel near 235 MPa yield. (Use local code rules.)

Substitution caution: “Equivalent” ≠ “identical.” Check impact class (JR/J0/J2), thickness windows, and project code rules before swapping.

Typical Applications

  • Buildings & bridges: beams, columns, bracing, base plates
  • OEM/industrial: equipment skids, frames, guards, platforms, tanks
  • Infrastructure: stairs, handrails, gratings (with proper coating)
  • Service centers & fab shops: general‐purpose plate and shape stock due to workability & cost

Sizing & Purchasing Checklist

  • Grade & spec: ASTM A36/A36M
  • Product form & size: plate/shape/bar, thickness, width, length (or section size)
  • Tolerances: per ASTM A6/A6M (note any special straightness/flatness)
  • Surface condition: as-rolled, P&O, blasted/primed, or galvanized
  • Weld procedure constraints (if any) and NDT requirements
  • Test documents: EN 10204 3.1 MTC with chemistry + mechanicals
  • Coating/painting/galvanizing notes and packaging
  • Quantity, Incoterms, destination port

FAQs

Is A36 heat-treatable for higher strength?
Only to a limited extent: with its low carbon, A36 does not significantly through-harden like alloy steels. If you need strength above A36 without adding thickness, consider A572 or other HSLA grades.

What are the most common A36 plate thicknesses?
Service-center inventories vary by region, but A36 plate commonly spans thin gauges up to heavy thicknesses for structural use; check local stock lists. (Ryerson/Kloeckner overviews.)

How “close” is S235JR to A36?
Very close in yield/tensile windows for general use, but S235JR has a defined impact requirement; many EU projects therefore specify S235JR rather than A36. Always follow the project code.

What standards control shape/plate tolerances?
ASTM A6/A6M for carbon structural shapes and plates; AISC Manual reproduces key tables commonly used by designers/fabricators.

How easy is A36 to machine and weld?
Weldability is excellent with common processes; machinability ~72% with typical speeds around 120 ft/min—fine for general work, but 1018 machines cleaner if precision finish matters.

A36 vs A572: quick chooser

  • Pick A36 for cost-effective, easy forming/welding in low-to-moderate stress structures.
  • Pick A572 Gr50 when you need higher strength (lighter sections for the same capacity) and better strength-to-weight. Re-check design if substituting.

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