1. Introduction

JIS SS400 is one of the most widely used structural carbon steel grades in Asia, particularly in Japan, where it originates. It is defined by the Japanese Industrial Standards (JIS) and is a low carbon, mild steel that offers excellent weldability, machinability, and formability, making it a versatile choice for a wide range of structural and fabrication applications.

SS400 is comparable to European and American structural steels like EN S235JR and ASTM A36, making it a reliable global option in steel design.

2. What Is JIS SS400 Steel?

SS400 is a structural grade carbon steel defined under the JIS G3101 standard. The “SS” stands for “Structural Steel”, and “400” denotes its minimum tensile strength of 400 MPa.

It is typically supplied as:

  • Hot rolled sheets and plates
  • Beams and channels
  • Angles and bars
  • Coils and strips

Key Characteristics:

  • Mild carbon content
  • Excellent weldability
  • Affordable and widely available
  • Good strength-to-weight ratio

GengFei JIS SS400 Carbon Steel

3. SS400 and the JIS G3101 Standard

JIS G3101:

This is the Japanese Industrial Standard that specifies:

  • Hot rolled steel for general structural use
  • Covers SS330, SS400, SS490, and SS540 grades
  • Defines chemical and mechanical requirements, dimensional tolerances, and testing methods

SS400 is the most commonly used grade in this family.

4. Chemical Composition

Below is the typical chemical composition of SS400 according to JIS G3101:
Element Maximum Content (%)
Carbon (C) ≤ 0.25
Manganese (Mn) ≤ 1.40
Phosphorus (P) ≤ 0.050
Sulfur (S) ≤ 0.050
Note: Exact composition may vary depending on thickness and product form (e.g., bar vs. plate).

5. Mechanical Properties

Property Value
Yield Strength (MPa) ≥ 245 (thickness ≤ 16mm)
Tensile Strength (MPa) 400 – 510
Elongation (%) ≥ 21 (for plates ≤ 25mm)
Hardness (Brinell) ~120 – 160 HB
Modulus of Elasticity ~200 GPa
The mechanical strength of SS400 makes it suitable for load-bearing structures in non-critical environments.

6. Equivalent Grades Comparison

Standard Grade Remarks
JIS G3101 SS400 Japanese Standard
ASTM A36 Similar mechanical properties
EN 10025 S235JR European equivalent
GB/T 700 Q235B Chinese equivalent
ISO Fe360B International approximation
Always confirm actual mechanical and chemical properties before substitution.

7. Sub-Grades and Designations

SS400 may sometimes be designated with additional symbols for product form:
Designation Meaning
SS400B Rolled steel for general structure
SS400C Steel plates and strips
SS400D Steel bars
SS400E Enhanced weldability
Check mill certifications to confirm exact grade and sub-grade used.

8. Forms and Dimensions

SS400 is available in various product forms:
Product Form Typical Dimensions
Hot Rolled Coils 1.2 mm – 25 mm thickness
Steel Plates Up to 2000 mm width
I-Beams and Channels Standard lengths (6–12 m)
Angles Equal/unequal angles, various sizes
Flat Bars 10 × 3 mm to 300 × 25 mm
Custom dimensions are also possible through cutting and fabrication.

9. Manufacturing Process

SS400 steel is typically produced using the Basic Oxygen Furnace (BOF) or Electric Arc Furnace (EAF) methods, followed by:

  • Hot rolling into coils, plates, or shapes
  • Cooling in open air
  • Surface treatments (optional) like pickling or oiling

10. Welding, Machinability, and Formability

Welding

  • Excellent weldability
  • Suitable for MIG, TIG, SMAW, and FCAW
  • No preheating required under standard conditions

Machinability

  • Easy to cut, drill, and mill
  • Works well with both CNC and manual equipment

Formability

  • Can be bent, punched, and shaped
  • Ideal for press-brake forming and roll forming

11. Surface Finishes

Finish Type Description
Mill Finish As-rolled surface, untreated
Pickled & Oiled (P&O) Cleaned of oxides and rust, coated with oil
Galvanized Zinc coating for corrosion resistance
Painted or Primed For enhanced weather resistance
Surface finish selection depends on final use and environment.

12. SS400 vs. Other Mild Steels

Property SS400 ASTM A36 S275JR
Yield Strength ≥ 245 MPa ≥ 250 MPa ≥ 275 MPa
Weldability Excellent Excellent Good
Availability Widely used in Asia North America Europe
Cost Low Low Medium

13. Applications of SS400 Steel

Construction

  • Steel frames and columns
  • Prefabricated buildings
  • Roofing support and scaffolding

Manufacturing

  • Equipment frames and machine bases
  • Sheet metal components
  • Storage racks and platforms

Automotive

  • Trailer chassis and parts
  • Industrial vehicles

Infrastructure

  • Bridges and guardrails
  • Towers and support structures

Others

  • Agricultural equipment
  • Containers and enclosures
  • Shipbuilding (non-critical components)

14. Benefits of SS400

Low cost and widely available
Excellent weldability and machinability
Good mechanical strength for general use
Flexible for cold and hot forming
Supplied in many shapes and sizes


15. Limitations and Considerations

⚠️ Not suitable for highly corrosive environments without coating
⚠️ No notch toughness guarantees
⚠️ Not ideal for pressure vessels or critical safety parts
⚠️ Yield strength lower than high-strength low-alloy (HSLA) steels

16. Frequently Asked Questions (FAQs)

Q1: Is SS400 magnetic?

Yes. SS400 is a ferrous material and shows magnetic properties.

Q2: Can SS400 be used outdoors?

Yes, but it must be galvanized or painted to prevent rust.

Q3: What welding method is best for SS400?

Any standard welding technique (MIG, TIG, SMAW) works well without preheating.

Q4: How does SS400 compare to Q235?

Both are very similar in composition and performance. Q235 is the Chinese counterpart.

Q5: Does SS400 meet international standards?

Yes, it’s widely accepted in Asian and global markets, but always cross-check with ASTM or EN equivalents if needed.

17. Conclusion

JIS SS400 steel is a foundational material in the structural steel industry, particularly in Asia and global export markets. Its low cost, good strength, weldability, and availability in various forms make it a go-to choice for construction, manufacturing, and infrastructure applications.

Whether you are sourcing hot-rolled coils for sheet metal fabrication, or I-beams for building construction, SS400 offers dependable performance and easy workability—all while keeping costs in check.

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